Plastic
Hybrid Technology
Function and precision in combination
Our plastic hybrid technology combines precise stamped parts with highly functional plastics – in automated processes and with maximum flexibility for your series production, including fully integrated quality control.
In plastic hybrid technology, we combine our core expertise in stamping technology with the precise overmolding of functional plastics – automated, reproducible and with high component quality.
Whether for contacting, housing integration or mechanical stabilization: hybrid stamped components from NESPER offer numerous advantages for demanding applications in automotive, power electronics and industrial applications.
Thanks to our in-house tool development, we also realize complex hybrid components that meet the highest requirements in terms of tolerances, strength and functionality – reliably and durably.
Individual. Automated. Economical.
This allows both small and large quantities to be produced economically.
Through our interconnected systems, we can also integrate packaging and quality inspection directly into the process on request – including 100% 3D inline measurement and fully automated packaging in trays, magazines, blister tapes or tubes.
- Rotary indexing, reel-to-reel and workpiece carrier systems
- Production of small and large quantities
- 100% 3D inline measurement during the running process
- Fully automated packaging
- Combination of metal and plastic with functional integration
- Tool integration through our own toolmaking department
For industries with the highest requirements
NESPER combines many years of industry experience with deep technological expertise. The result is customized solutions that integrate seamlessly into your applications and production processes – robust, precise and ready for the requirements of tomorrow.
- Production of stamping, forming and riveting tools in-house
- Implementation of complete automation units and fixtures
- Continuous CAD/CAM integration for short lead times
- Durable tools with high process stability
Media-tight overmolding
Our expertise – your components
Stamped Parts
Stamped parts ensure reliable electrical connections between individual battery cells in cell contacting systems and are therefore essential for efficient energy transmission.
Module Connectors
Module connectors connect individual battery modules to form battery packs and ensure optimal performance and safety in high-voltage applications.
(Flexible) Busbars
Busbars are essential in batteries as distributors of large electrical currents between cells and modules with low energy losses and minimal heat generation.
Connectors (Press-fit Pins)
Provide a secure and reliable electrical connection between battery components and external systems and facilitate assembly and maintenance, particularly in applications in electric vehicles and stationary energy storage systems.
Leadframes (Stamped Grids)
Leadframes act as carriers for electronic components and ensure efficient and precisely controllable current flow through battery components.
Plastic Hybrid Components
Plastic hybrid components combine the advantages of metal and plastic in lightweight and insulating structural elements for various applications such as housings or separating elements for battery cells.
